Talking about the Ways of Improving the Productivity of Hardware Tool Enterprises

In this competitive world of metalworking, manufacturers are constantly striving to increase their productivity, and this ongoing challenge also means increasing metal removal rates. This goal needs to be achieved by increasing the feed parameters, increasing the depth of cut and maximizing the cutting speed.

Metal removal rate Q = ap × De × Vf / 1000
Q = metal removal rate cm ³ /min
Ap=cutting depth mm
De=effective cutting diameter mm
Vf=table feed amount mm/min

“In order to achieve this, we need to use cutting-edge tool technology to implement the most efficient machining methods through proper metal cutting processes.” Among the various factors in the machining environment, tools occupy a very important position. Although the tool only accounts for 3% of the total production cost, if the machining efficiency is increased by 20% by proper tool selection, the total cost can be effectively saved by up to 15%.

As with the domino effect, by increasing the processing performance by 15-20%, the productivity can be greatly improved, which in turn directly promotes the increase in profitability and allows the company to become more competitive. However, the above goals can only be achieved through the cooperation of advanced tools , cutting-edge CNC machines and intelligent CAD/CAM software .

Choosing the right metal cutting strategy for high productivity

Proper selection of tools and cutting parameters reduces cycle times and reduces individual workpiece power consumption. The fast metal removal process not only yields high productivity but also saves energy. Overall, the shorter the tool cutting time, the higher the productivity and the less energy is consumed. In the same way, productivity can be further improved by using the advanced CAD/CAM software system to obtain the shortest tool path and optimizing the cutting parameters.

Increase productivity with vibration-damping machining solutions

The chip structure design, high precision, and effective allocation of cutting forces together improve tool performance, combined with vibration reduction design and smooth chip evacuation design to significantly reduce power consumption while achieving high productivity. The two main factors driving low energy consumption and high metal removal rate are spiral cutting edges and unequal pitch structures. Tools with unequal pitch structures eliminate harmonic vibrations, which are the main cause of vibration. During processing, whenever vibration or noise is generated, the operator always rapidly reduces cutting parameters such as cutting speed, feed or depth of cut, which is not conducive to the performance of the tool .

Stainless Steel Barbecue Grill Grate

Barbecue wire Grill Grate is made of high quality 304 stainless steel, never rusting and durable. BBQ Wire mesh does not have any coating or chemical ingredients, making food safer.
Multi-functional Grill Cooking Grid Grate: This wire mesh is mainly used for BBQ Grill Mat for outdoor cooking, it can also be used as a cooling and baking rack. Or you can develop other uses for it.

stainless steel wire grill grate,stainless steel BBQ grate, BBQ grill grate,BBQ grill grate custom

Shenzhen Lanejoy Technology Co.,LTD , https://www.bbq-grillgrate.com