Advantages of turning hard materials: Compared to the grinding process, turning of superhard materials has the following advantages:
1. On one lathe, both “soft cutting†and super-hard cutting can be carried out. One machine is equivalent to two machine tools, which saves space in the factory and reduces the capital investment in purchasing machine tools.
2, the chip efficiency of ultra-hard turning is 4 to 6 times of grinding;
3. In the super-hard turning process, the workpiece with complex shape can be processed by the single-point cutting feature of the turning tool, and the grinding machine can only be ground by the forming grinding wheel;
4. One set can complete a number of cutting processes, saving the time of workpiece handling and re-equipment, reducing workpiece damage;
5, super-hard turning can easily reach the surface roughness of Ra0.2 ~ Ra0.4;
6. The ultra-hard turning lathe can adapt to different specifications of the workpiece, especially the mold industry, to meet the processing of different batches and complex workpieces;
7. The chips for super-hard turning are easier to handle than the grinding chips and meet the environmental protection requirements;
8. Tool inventory costs are low.
Ultra-hard turning is a practical technology that provides good economics and better workpiece quality, especially on high dynamic rigid machines. The ultra-hard turning process is not much different from the general turning process. Most manufacturers can introduce this new technology and apply it to actual production. Looking forward to the future, with the continuous improvement of cutting process and machine tool performance, the new technology of ultra-hard turning will gradually become perfect and get more widely used.
1. On one lathe, both “soft cutting†and super-hard cutting can be carried out. One machine is equivalent to two machine tools, which saves space in the factory and reduces the capital investment in purchasing machine tools.
2, the chip efficiency of ultra-hard turning is 4 to 6 times of grinding;
3. In the super-hard turning process, the workpiece with complex shape can be processed by the single-point cutting feature of the turning tool, and the grinding machine can only be ground by the forming grinding wheel;
4. One set can complete a number of cutting processes, saving the time of workpiece handling and re-equipment, reducing workpiece damage;
5, super-hard turning can easily reach the surface roughness of Ra0.2 ~ Ra0.4;
6. The ultra-hard turning lathe can adapt to different specifications of the workpiece, especially the mold industry, to meet the processing of different batches and complex workpieces;
7. The chips for super-hard turning are easier to handle than the grinding chips and meet the environmental protection requirements;
8. Tool inventory costs are low.
Ultra-hard turning is a practical technology that provides good economics and better workpiece quality, especially on high dynamic rigid machines. The ultra-hard turning process is not much different from the general turning process. Most manufacturers can introduce this new technology and apply it to actual production. Looking forward to the future, with the continuous improvement of cutting process and machine tool performance, the new technology of ultra-hard turning will gradually become perfect and get more widely used.
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